Formlab Fuse 1+
Truly Rapid SLS 3D Printing, From Print To Finish
Same-Day Parts
A typical print job takes just seven hours and 95% of fully packed print jobs can be completed within 14 hours.
Industrial-Grade Materials & Open Mode
Unlock high-performance SLS 3D printing with a broad range of industry-standard materials that meet the challenges of functional prototyping and production, or print with any 1064 nm powder with Open Material Mode.
Streamlined, Automated Ecosystem
Our complete SLS ecosystem is the only solution that offers an end-to-end streamlined workflow from setup to finished parts.
FROM DESIGN TO FINISHED PART
An Innovative Workflow, Intuitive From Start To Finish
PreForm
Efficient Print Packing for Optimal Part Density
Use our free print preparation software, PreForm, to import STL, OBJ, or 3MF files, orient models, estimate print times, and pack parts for optimized density, reducing print time and limiting waste.
6-24 Hours
Fuse 1+ 30W
Fast and Reliable Printing
Easily set up your printer and achieve fast printing thanks to the 30W laser. Print same-day prototypes and enable small series manufacturing of durable end-use parts in under 24 hours.
Dashboard
Remote Monitoring for Peace of Mind
Take control of your production across multiple locations and machines all in one cloud-based portal. View printer availability, manage materials, track jobs, and receive notifications to minimize downtime and maximize output.
5-10 Minutes
Fuse Sift
Convenient, Compact Powder Management
Our all-in-one powder management station combines part extraction, powder recovery, storage, and mixing in a single device. Fuse Sift will dispense and mix used and new powder automatically so you can reduce waste and control your powder supply.
10-15 Minutes
Fuse Blast
Fully Automated Part Cleaning And Polishing
Fuse Blast is an advanced automated finishing solution for SLS parts that quickly removes powder and consistently delivers professional parts that are clean to the touch. Deliver a smooth, semi-gloss, and dye-ready surface finish with the polishing option.
Optimize Prints in One Click
Use our free print preparation software, PreForm, to import 3MF, STL, or OBJ files, orient models, estimate print times and material usage, and monitor prints.
PreForm’s powerful 3D packing algorithm automatically arranges models to increase throughput and reduce material waste by optimizing the packing density.
Monitor and Manage Your Printer From Anywhere
Take control of your production across multiple locations and machines. Monitor the live video feed from the comfort of your desk and track print jobs and material flow with our cloud-based tools to ensure minimum downtime and maximum output.
Consistent Results and Complete Design Freedom
Unsintered powder supports your parts during printing so you can create complex, interconnecting designs with no need for support structures.
Fine-tuned settings and Formlabs’ patent-pending Surface Armor technology enable mechanical properties and surface quality and ensure professional, consistent results every time.
Ready-to-Use Parts in 15 Minutes
Go from printed to professionally finished parts in as little as 15 minutes with a fully automated workflow.
Extract your parts from the unsintered powder in only 5 minutes with Fuse Sift, our all-in-one SLS powder management station, and reuse up to 80% used powder in your next print to minimize cost and eliminate waste.
Fuse Blast, our fully automated cleaning and polishing solution, delivers consumer-grade parts in as little as 10 minutes thanks to the pre-programmed routines.
Designed for 24/7 Uptime
Achieve faster-than-ever printing speeds to deliver prototypes and small series of end-use parts in under 24 hours.
Industry-leading rapid cooldown times allow you to start a new print within 75 minutes of your previous print job.
Enable continuous throughput by adding a second, removable build chamber and relying on the streamlined, automated post-processing workflow.
Strong, Functional SLS Materials
3D print production-ready, end-use parts with our family of SLS Powders, developed specifically for the Fuse Series printers, or unlock the possibility to print with any 1064 nm powder with Open Material Mode. Our materials, hardware, and software are developed and validated together to deliver peak performance while optimizing cost per part. Stay tuned for regular releases of new materials and updated settings that optimize material properties, print speed, and more.
A Material That Does It All
Balancing strength and detail, Nylon 12 Powder is a highly capable material for both functional prototyping and end-use production of complex assemblies and durable parts with high environmental stability.
Ductile, Dimensionally Accurate, and Accessible Parts
Best-in-class refresh rate among Nylon powders, high ductility, and great dimensional accuracy across the build chamber. Choose Nylon 12 Tough Powder to print more durable parts for prototyping and small batch production that have reduced warpage without sacrificing strength.
Versatile, Customizable, Customer-Facing Parts
All of the great qualities of Nylon 12 Powder with the customizability of white parts. Choose Nylon 12 White Powder to create functional prototypes and end-use customer-facing parts that can be easily dyed to match brand aesthetics as well as medical devices and models with high contrast and detail.
Highly Ductile, Impact-Resistant Parts
For highly ductile, robust parts, Nylon 11 Powder is our higher-performance nylon material for functional prototyping and small batch production. Compared to Nylon 12 Powder, our Nylon 11 Powder is more flexible, less brittle, and better at printing thin walls.
Tough Elastomer for Resilient, Skin-Safe Products
Balancing high elongation at break and superior tear strength, TPU 90A Powder enables you to 3D print flexible, skin-safe prototypes and end-use parts that withstand the demands of everyday use – all at a low cost per part thanks to a 20% refresh rate.
Stiff, Stable, Functional Parts
A glass-filled material with enhanced stiffness and thermal stability for demanding industrial environments. Choose Nylon 12 GF Powder to produce stiff functional prototypes or end-use parts for applications where structural rigidity and thermal stability are critical.
Carbon Fiber SLS, for Strong and Lightweight Parts
Get the best of nylon and carbon fiber with this highly stable, high-performance material, perfect for end-use applications that require both high stiffness and superior strength. Choose Nylon 11 CF Powder to produce lightweight rigid parts that can withstand repeated impact and remain stable over time, even at high temperatures.
Print With Any 1064 nm Powder
Unlock the possibility to print with any 1064 nm powder on Fuse Series SLS 3D printers, empowering researchers and expert users to experiment with an advanced printing tool. Optional purchase, one-time lifetime license fee per printer.
Bulk Powder Pricing for Your Lowest Cost Per Part
3D printing is now cost-effective even at higher volumes thanks to substantial volume discounts for our SLS Powders. Discounts start at 20% for customers purchasing 50 kg of powder in bulk and prices can reach as low as $45 per kilogram.
Formlab Fuse 1+
